High gain non-isolated DC-DC converter topologies for energy conversion systems

Abstract

Emerging applications driven by low voltage level power sources, such as photovoltaics, batteries and fuel cells require static power converters for appropriate energy conversion and conditioning to supply the requirements of the load system. Increasingly, for applications such as grid connected inverters, uninterruptible power supplies (UPS), and electric vehicles (EV), the performance of a high efficiency high static gain power converter is of critical importance to the overall system. Theoretically, the conventional boost and buck-boost converters are the simplest non-isolated topologies for voltage step-up. However, these converters typically operate under extreme duty ratio, and severe output diode reverse recovery related losses to achieve high voltage gain. This thesis presents derivation, analysis and design issues of advanced high step-up topologies with coupled inductor and voltage gain extension cell. The proposed innovative solution can achieve significant performance improvement compared to the recently proposed state of the art topologies. Two unique topologies employing coupled inductor and voltage gain extension cell are proposed. Power converters utilising coupled inductors traditionally require a clamp circuit to limit the switch voltage excursion. Firstly, a simple low-cost, high step-up converters employing active and passive clamp scheme is proposed. Performance comparison of the clamps circuits shows that the active clamp solution can achieve higher efficiency over the passive solution. Secondly, the primary detriment of increasing the power level of a coupled inductor based converters is high current ripple due to coupled inductor operation. It is normal to interleaved DC-DC converters to share the input current, minimize the current ripple and increase the power density. This thesis presents an input parallel output series converter integrating coupled inductors and switched capacitor demonstrating high static gain. Steady state analysis of the converter is presented to determine the power flow equations. Dynamic analysis is performed to design a closed loop controller to regulate the output voltage of the interleaved converter. The design procedure of the high step-up converters is explained, simulation and experimental results of the laboratory prototypes are presented. The experimental results obtained via a 250 W single phase converter and that of a 500 W interleaved converter prototypes; validate both the theory and operational characteristics of each power converter.